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Meyn® LEAP Concept

Scalable Poultry Processing – Start Small, Grow Big

The Meyn LEAP Concept is a modular, scalable poultry processing solution designed to grow with your market demand. It allows businesses to start with minimal investment and expand seamlessly from 1,300 to 15,000 birds per hour (BPH) without replacing existing equipment. By integrating proven Meyn technology, the LEAP Concept ensures cost-effective flexibility while maintaining high efficiency and automation.

Overview

The Meyn LEAP Concept follows a strategic four-step expansion process, ensuring businesses invest wisely while planning for future growth:
 

1. Identify Your Ideal Location:

  • Sufficient land for full expansion (e.g., 5 acres for 6,000 BPH).
  • Proximity to farms and markets.
  • Adequate water supply and waste management infrastructure.


2. Prepare a Site Master Plan:

  • Develop a long-term strategy for plant expansion.
  • Design an initial 1,300 BPH layout with room for scalable growth.


3. Easy and Rapid Construction:

  • Cost-effective building methods (e.g., cam-lock sandwich panels).
  • Pre-planned installation areas for future equipment upgrades.


4. Expand and Upgrade:

  • Order additional equipment as needed.
  • Pre-construct expansion areas before equipment installation.
  • Integrate and relocate existing equipment with minimal downtime (2-day shutdown for expansion).

By minimizing initial capital expenditure while allowing incremental upgrades, the LEAP Concept ensures sustainable business growth.
 

Tailored to Your Business Needs

For poultry processors looking to start small and expand efficiently, the Meyn LEAP Concept offers a low-investment, high-yield solution. Nearly all equipment is upgradeable to 15,000 BPH, ensuring long-term cost savings.

With modular construction and easy dismantling, expansion is quick, seamless, and highly cost-effective.

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Product highlights

Processing Performance & Yield Optimization

The LEAP Concept integrates advanced Meyn technology at all stages, ensuring high processing efficiency. Equipment upgrades can be installed without replacing existing machinery, reducing capital costs and improving yield.

Automation, Cost Efficiency & Scalability

With bolted, non-welded galvanized structures, LEAP ensures:

  • Rust-free, cost-effective assembly and expansion.
  • Easy dismantling and relocation for seamless plant growth.
Maintenance & Reliability

Meyn provides comprehensive post-installation support, including:

  • 24/7 technical support and OEM spare parts availability.
  • Training programs to ensure plant efficiency and uptime.
  • Scheduled maintenance agreements for predictable costs.