The Meyn Spray Chilling System is an advanced chilling method designed to prevent dehydration and discoloration in poultry products while ensuring rapid cooling. Unlike conventional air chilling, spray chilling combines controlled airflow with intermittent cold water spraying to enhance moisture retention and accelerate the chilling process. It is ideal for processing both frozen and fresh poultry products, offering flexibility in poultry processing operations.
The system consists of an air cooling tunnel with strategically placed air coolers above the poultry. Cold air is directed downwards while water sprayers intermittently apply chilled water to the surface of the birds. This process prevents the skin from drying out and helps maintain product appearance. It is particularly effective in reducing the risk of discoloration, especially in hard scalded birds.
For poultry processors looking to enhance product quality while maintaining moisture levels, the Meyn Spray Chilling System offers a highly efficient and scalable solution. The system is designed for integration with weighing and cut-up lines, allowing for automated processing with minimal manual handling.
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The combination of chilled air and a fine water mist creates a protective water film, ensuring consistent and efficient chilling while reducing processing times. This protective layer helps prevent excessive moisture loss, preserving product quality and optimizing weight retention. As a result, the system enhances product yield while maintaining the highest standards of poultry processing.
Meyn’s spray chilling system is designed with hygiene in mind, minimizing cross-contamination risks. Typically, single-layer chilling tunnels are used to prevent contamination between birds. In cases where two layers are used, drip trays and proper positioning ensure cleanliness and compliance with strict food safety regulations.
With its capability to integrate with all shackles, the system enhances automation in poultry processing. The two-leg configuration allows for automated transfer to weighing and cut-up lines, reducing labor dependency and improving efficiency. Additionally, its energy-efficient design ensures cost-effective operation while maintaining optimal chilling performance.
Built with durable components, the Meyn Spray Chilling System ensures long-term reliability with minimal maintenance. Its well-designed airflow and spray control mechanisms allow for consistent operation while reducing downtime and maintenance requirements.
